 |
Remove
both fairings |
 |
Undo
nut holding engine bolt located at centre of bike (this is on the
right side as you sit on the bike) |
 |
Take
the R&G 12mm engine bar and hold bar against end of bolt from which
you have just removed the nut |
 |
With a
soft hammer, tap engine bar through, removing original bolt at the
same time |
 |
When
bar is protruding equally each side of the frame, take one of the
R&G aluminium blocks and place over the bar with 12mm drilled hole
and boss going into frame |
 |
Note –
the 2 drilled 6mm holes go towards rear of bike & 12mm tapped hole
towards top (see images above) |
 |
Place
12mm washer and nut onto bar |
 |
Repeat
above procedure for other side |
 |
Tighten
both nuts equally – take care not to overtighten – the nyloc nuts
will hold the assembly tight once they lock up |
 |
Take
one of the clamps and fit to block using two of the 6mm cap head
bolts and two washers – tighten equally. Make sure no wires are
trapped before tightening the assembly |
 |
Note –
there is a right and a wrong way for the clamps – looking from
bottom of clamp, small diameter of taper faces rear of bike
• Repeat on other side |
 |
On the
left hand side, the clutch feed pipe can be lifted to run over the
top of the aluminium block – see left hand picture above - this does
not affect clutch operation |
 |
Insert
short bolt (marking tool) into 12mm tapped hole on outside of
aluminium block on one side (leave about 26mm (1 inch) protruding |
 |
Paint
middle of the bolt head |
 |
Refit
fairing |
 |
Gently
push fairing against the bolt head to leave a small paint mark on
the inside of the fairing |
 |
Remove
fairing |
 |
Centre
drill on mark left by paint, working from inside of fairing outwards |
 |
Refit
fairing and check position |
 |
Remove
fairing and cut using 25mm hole cutter (work from outside inwards) |
 |
Clean
up the hole to leave it looking smooth. Trim the foam on the inside
of the fairing around the hole |
 |
Repeat
for other side, using same short bolt marking tool as used before
• Replace fairings |
 |
Place a
washer behind the head of one of the M12 bolts and pass through one
of the protectors |
 |
Pass
assembly through the hole in the fairing and locate into tapped hole
of aluminium block |
 |
Tighten
the assembly. Do not overtighten. Just tighten until you feel some
resistance from the compression sleeve inside the protector. Then
‘nip’ it up with a quarter turn on your wrench. |
 |
Repeat
on other side |